65HRC Straight PCD Milling Cutter Diamond Tip Router Bits End Mill

• Cutting‑Edge Holding Capacity

  Cutting‑edge wear speed exerts decisive influence over your whole‑set machining outcomes, covering workpiece surface quality, dimensional repeatability, machine operating rate and single‑piece manufacturing expense.

  Polycrystalline‑diamond solves wear troubles starting from its inherent material property. Its Vickers hardness hits nearly 8000 HV, four‑fold harder than tungsten carbide. When machining non‑ferrous metals, the PCD cutting‑edge barely suffers abrasive blunting throughout one full working‑shift.

  Heat Conduction Prevents Accelerated Tool Wear

  Friction is produced in the course of cutting and then generates heat. Excessive heat softens the cutter substrate and speeds‑up abrasion. Such vicious cycle serves as the primary cause for carbide cutter breakdown during long‑time continuous processing.

  Diamond possesses outstanding heat conductivity which breaks this harmful cycle. Heat created from the shear zone gets taken away by metal chips, instead of gathering on the tool tip. The cutting‑edge keeps its temperature under the softening limit. Tool wear is only brought by mechanical friction rather than thermal damage, and PCD features natural high wear‑resistance.

  Prevent Aluminium Sticking via Molecular‑Level Advantage

  Tungsten‑carbide cutters easily produce built‑up edge owing to diffusion‑bonding effect. Under high‑temperature and compressive force while cutting aluminium, aluminium particles combine with cobalt binder inside carbide. The accumulated sticking material changes the actual cutting profile. Once these deposits peel off, they will strip diamond‑carbide grains away from the tool.

  There exists no metal binder inside PCD cutters. Aluminium cannot achieve diffusion adhesion on the cutting tip. Work‑piece chips shear‑off neatly from the shear plane. You are freed from built‑up‑edge maintenance, frequent insert adjustment and tool‑material loss caused by metal galling.

  Consistent Edge Geometry During Entire Batch Machining

  Stable blade shape brings steady cutting load. Stable cutting force lowers tool shank deflection. Minimal tool bending guarantees consistent workpiece measurements. Every link of this machining chain relies on excellent edge‑holding performance.

  Custom‑Tailored Tool Parameters for Unique Machining Needs

  Regular‑shaped cutters are designed for common‑place processing jobs. Our engineers adopt targeted workflow for special‑difficulty projects: confirm workpiece material requirements, analyse component shape, formulate cutting solutions and finish tool development.

  We adjust tool diameter, cutting‑length, nose radius, rake angle, relief angle and chip‑removal structures fully according to your practical working‑condition.

  Shortened B2B simple edition

  Excellent Edge‑Keeping Performance

  Cutting‑edge wear affects surface finish, dimension accuracy, machine usage rate and part cost. At 8000 HV hardness, PCD is four‑times harder than carbide and resists abrasive rounding in non‑ferrous metal machining.

  Superior Heat Dissipation

  Cutting friction creates heat that softens common carbide tools. Diamond transfers cutting heat to chips, avoiding thermal softening and heat‑caused wear.

  Anti‑adhesion Property for Aluminium

  Cobalt binder on carbide tools causes aluminium diffusion‑welding and built‑up‑edge. Binder‑free PCD stops metal adhesion, delivering clean chip separation.

  Reliable Geometric Stability

  Persistent sharp‑edge maintains fixed cutting force, little tool deflection and stable workpiece sizes.

  Bespoke Tool Design

  We customise diameter, nose radius, rake angle and chip‑control features based on your workpiece material, part geometry and machining scheme.

Anhui Palton Precision Tools Co., Ltd. is a scientific and technological enterprise focusing on the R&D and production of superhard material cutting tools, headquartered in Bozhou, which is committed to providing high-precision cutting solutions for the global manufacturing industry.

Mainly engaged in PCD/CBN/MCD tool series products, covering CNC inserts, milling cutters, engraving tools and other categories, especially in the field of graphite, ceramics, carbon fibers, aluminum-based silicon carbide and other difficult to machine materials with significant technical advantages.

Value of cooperation:
1)- 17 years + industry technology experience
2)- 2000+ successful processing cases
3)- 24-hour rapid response mechanism
4)- Lifetime technical support commitment
5)- Support customized service ODM OEM OBM
6)- 5-7 working days samples & 10-15 working days bulk delivery (except for special cases)

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